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INDIA REVERTS TO BUILDING MUD HOMES TO FIGHT CLIMATE CHANGE

The first time I saw Rajesh sloshing in the mud, his face was lit up with joy. He was building his future home at Sristi, in Thazhuthali village in the southern Indian state of Tamil Nadu. A few months later, the 160-square-foot handcrafted house was ready, built completely by the men at Sristi — a nonprofit organization that helps intellectually challenged people lead self-reliant lives — using local materials.

They worked with sun-dried bricks made of mud dug from their well and cow dung from their farm, topped with some straw and recycled wood found in their neighborhood. It’s the kind of hand-built house that for centuries was the norm in India, before cement became the dominant construction material in the second half of the last century, in keeping with global trends. Now, such handcrafted homes are making a comeback, their nascent revival sparked by growing awareness of climate change in a nation that in recent years frequently has been battered by extreme weather events.

If the cement industry were a country, it would be the third-largest emitter of carbon dioxide in the world — it released 2.8 billion tons of CO2 in 2016, according to the Chatham House think tank. That’s something 25-year-old Chennai-based architect Krithika Venkatesh wants no part in. Her first construction used 50 percent less cement than regular buildings. She has since built two more homes without using any cement, and at a cost — $30 per square foot — that’s no higher than regular buildings that do.

IF WE KEEP USING CONCRETE, WHERE WILL WE DUMP ALL THE WASTE?

BIJU BHASKAR, ARCHITECT

Stanzin Phutsog, 23, is from Ladakh in India’s extreme north, where modern construction and what he calls the “lure of commercialization and cement” are just beginning to take root. Inspired by the ancient earthen architecture he has seen across the country, which has withstood disasters for centuries, he wants his people to continue to rely on good old mud buildings.

Dhruvang Hingmire, a 27-year-old architect from Pune in India’s west, says most of his clients are younger urban women and men under the age of 40 who are looking to get away from corporate stress with a weekend home close to nature. And Kerala-based eco architect Vinu Daniel, 37, is finding clients ranging from schoolteachers and businessmen to police officers opting for sustainable architecture.

Meanwhile Biju Bhaskar, a veteran viewed as a pioneer in reviving mud architecture, is documenting native knowledge from different Indian communities about construction using natural materials. And with no formal training, individuals like Bangalore-based former IT consultant Smitha Kamath are building DIY versions of mud homes. Kamath’s construction, on her farm 40 miles from Bangalore, sourced everything from the neighborhood: her own coconut trees for pillars, mud from a dry toilet pit and silver oak trees as beams. She used cow dung to polish the mud walls. She now spends two days a week there.

“This space feels so close to Earth,” she says, smiling.

Hand-made mud buildings in Tamil Nadu that withstood sever floods in 2018.

Individual experiences have shaped this move to mud housing for different architects. For Venkatesh, it was a chance encounter at a cement factory in the Cauvery river basin that sealed the deal. “I saw close to 20–22 liters of water wasted in producing one bag of cement while people back home were struggling through drought,” she says. Her buildings incorporate innovative techniques: One involved using burnt mud bricks for the external wall and mere sun-dried mud bricks for the inside. She applies lime to bind and brings in reclaimed wood from old buildings in the neighborhood, keeping the impact on the environment minimal.

Screen Shot 2019-10-31 at 8.05.12 AM

Explaining the structure through study models.

SOURCE ARCHITECTS DHRUVANG AND PRIYANKA

Daniel returned to Kerala from Dubai — where he used to work — to find his homeland had turned into a concrete jungle even as floods lash it with growing ferocity each passing year. He decided he couldn’t add to the problem and has patented what’s called the “shuttered debris technique” wherein he uses construction debris (from older or razed buildings) to build truly eco homes.

Different geographies need different natural materials, based on what’s locally available, these architects say. For instance, while cob houses made of lumps of soil, sand and straw are ideal for deserts, bricks made of sun-dried mud make more sense in other places. Hingmire says he uses laterite stones for coastal buildings, whereas near Pune, he has built a farmhouse using local black stone. Irrespective of the materials used, he says merely skipping cement saves water — and that’s critical in a country where large parts are prone to drought.

7.8 Jayatpad Arch (1)

A mud-brick scaffold is built to support the building of an arch.

To be sure, these architects know that changing mainstream construction habits in a country of 1.3 billion people won’t be easy. “We still need more awareness. People have a misconception that mud houses are kaccha [improper] and have low strength,” says Hingmire. Regulations, including a specialized code for natural buildings, are needed to maintain standards. And nature itself can play villain: Termite infestation can prove a drawback, though Hingmire points out that “if the wood is properly treated even this can be avoided.”

But ultimately, Bhaskar argues, India — and eventually other parts of the world — might not have an option but to return to traditional architecture. “If we keep using concrete, where will we dump all the waste?” he asks. Since mass-scale use of cement in India is only a few decades old, the country’s communities still “have a rich treasure of native knowledge in natural buildings,” he says. By documenting native techniques from traditional masons, he’s hoping to preserve that knowledge. Because it’s not about the past — it’s very much about the future.

Sanctions drive Iranian cement into Afghanistan

Iran/Afghanistan: Exports of cement from Iran to Afghanistan have increased following the resumption of US-led sanctions on Iran. Speaking on Afghanistan’s Tolo News TV, Janagha Navid, the spokesman of Afghanistan’s Chamber of Commerce and Industries, said that Afghanistan imports 80,000t/yr of cement, while stressing that the country’s domestic cement production capacity could increase to 420,000t/yr.

Navid added that cement imports from Pakistan had decreased, while imports from Iran had risen, due to depreciation of the Iranian Rial against foreign currencies. He further highlighted that Afghan customers prefer Iranian cement over Pakistani cement, citing quality considerations. In 2018, Iran exported US$127m-worth of cement to Afghanistan, broadly similar to imports from Pakistan, which came to US$132m.

Published by Global cement

FLSmidth says it sold 31 new vertical roller mills

Denmark: FLSmidth says it sold 31 new vertical roller mills (VRM) in 2018 for all grinding applications. The combined cement grinding capacity of its OK Mills VRM product line grew by over 38% year-on-year to 3145t/hr in 2018 from 2270t/hr in 2017. The average grinding capacity per sale of OK Mills for the cement industry grew by almost 10% to 225t/hr from 206t/hr. The Danish equipment manufacturer installed its first OK Mill in 1982. To the end of 2018 it has sold 184 mills. It has supplied VRMs to 67 countries around the world since the OK Mill launched. Since the start of 2017 OK Mills have been sold in Indonesia, the Philippines, Algeria, Turkey, the UK, Pakistan, Nigeria, Kenya, Peru, Cuba, India, Nepal, Algeria and Egypt. Shah Cement in Bangladesh inaugurated in 2018 an 81-6 OK Mill, the world’s largest vertical roller mill for cement grinding. It featuring six rollers and an 8.1m diameter grinding table.

India ‘Demand has pushed up cement prices’

CHENNAI: Amid criticism over soaring cement prices, the past president of cement manufacturers association N Srinivasan said a drop in demand for cement rates will bring down the rates of the key construction material. “It depends on the market. If demand collapses, prices can also drop. Today, utilization levels are higher, demand is there so its price is a little firm,” he replied to a query on when the spiralling cement prices would stabilise. “I see signs of, in the case of our (cement) industry at least, the demand for infrastructure is going up very sharply. It is propelling increase in consumption.” The prices of a 50kg bag has increased by 50 across all the brands hitting a high of 410 in the last one month. This drew strong criticism from developers’ body and builders association, which have charged the cement manufacturers with cartelization. “There is no cartelization. It is an open market,” he said.

Published by TOI

Mega projects will lead to incremental cement demand: Al Rajhi Cap

Mega-projects such as NEOM, Qiddiya, Red Sea Tourism and social housing are likely to create incremental demand for the cement sector only in the long-term, Al Rajhi Capital said in a recent report.

Total cement demand is, however, anticipated to decline by five percent year-on-year (YoY) to 39 million tons as the construction sector is expected to remain under pressure this year on the back of limited capital spending by the government and rising construction costs.

The consultancy expects the current sales prices to remain firm as producers focus more on pricing rather than volume.

According to Al Rajhi, the cement sector continued to remain under pressure for the third consecutive year, with the local sales volume declining 13 percent YoY in 2018.

Average sales prices remained weak last year, although cement prices rose sequentially in Q4 2018 for a number of companies, due to producers’ preference towards higher pricing and the postponement of the price war, Al Rajhi noted.

Central region was impacted the most, with the market share falling to 27 percent weighed down by lower sales volume of City CementRiyadh Cement and Qassim Cement

Meanwhile, total export of cement and clinker is expected to reach 5.5 million tons in 2019 as lower domestic demand will push manufactures to export.

Total exports jumped to 4.3 million tons in 2018 from 165,000 tons in 2017.

“We believe that the companies have to look for more export opportunities to liquidate the huge inventory level amid weak domestic cement demand. The average realized export prices could be lower, largely due to oversupply market condition in the most of neighboring countries,” the consultancy stated.

Published by Argaam

India Higher cement prices worry builders, contractors

The BAI plans to make mass representations and organise State-level protests

Builders and contractors here have expressed concern over the increase in cement prices in the last few days.

According to K. Viswanathan, chairman of the Taxation Committee of Builders’ Association of India, the cost of one bag of cement (50 kg) is up by nearly ₹70 for bulk purchases in Coimbatore and ₹50 a bag for retail purchases.

“There is no immediate reason that could have triggered the price increase,” he says. If a person is constructing a house without employing a contractor or builder, he will buy cement from the retail outlets. A 1,000 sq.ft house will require about 400 bags. The prices increase only because of cement will be ₹20,000, he says.

Though there is no actual shortage, because of the price hike, there is a shortage-like situation. Further, the Ready Mix Concrete suppliers have also increased price. Cement is the main material they use. The price of a cubic metre of RMC used to be ₹4,000. Now, it is up by ₹500 – ₹600, he said. The costs of large-scale projects will escalate with higher RMC and cement prices. Construction activity is just picking up and higher input costs, especially for cement, will affect the sector, he added.

In the case of time-bound projects, the contractors will have to bear the additional cost and government projects will also be affected. The Builders’ Association of India (BAI) plans to make mass representations and organise State-level protests.

A. Pugazhendi, president of BAI, said the housing and real estate sector consumes nearly 65 % of cement produced, followed by infrastructure sector at about 20 %. Contractors usually work on fixed rate, fixed time basis and hence have to bear the brunt of higher cement prices.

The Association had taken up the issue earlier too with the Competition Commission of India, when there were steep price hikes. The BAI appealed to the Government to constitute a Cement Regulatory Authority to streamline cement pricing.

Publish by The Hindu