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Pakistan’s Cement makers shifting to alternative energy

Pakistan: A number of cement makers are setting up solar and coal-fired power plants to curtail surging electricity expenses which is a material component of cement manufacturing cost.

From January 2021 till date, manufacturers have also informed the Pakistan Stock Exchange (PSX) about their plans and commissioning of solar and coal-fired plants.

Attock Cement Pakistan Ltd (ACPL) company secretary Irfan Amanullah told Dawn that the Rs1.8 billion 20-megawatt solar power plant had successfully been commissioned from Jan 1 at the existing plant premises in collaboration with Attock Energy (Pvt) Ltd and leading Chinese suppliers.

He said if the cement makers do not invest in alternative energy/power solutions, the cost of making cement would increase by at least Rs60 per 50 kg bag based on the current grid power tariff.

Mr Irfan said manufacturers are investing in clean energy solutions to minimise the cost of cement manufacturing.

Power Cement Ltd (PCL) has also decided to explore environmentally friendly renewable energy solutions without any major capacity expansion.

PCL signed an agreement with Burj Solar Energy Ltd on Jan 6 for procurement of electricity on a fixed tariff (around 40pc lower than the existing grid tariff) for the next 20 years. The supplier will invest by setting up a dedicated 7MW solar power plant at the existing site of the company which is expected to become operational within the next six to eight months.

Flying Cement Company Ltd (FCCL) on Jan 3 announced that it had successfully started commercial operations of 12MW captive power plant (CPP) in District Khushab.

FCCL said the key objective of the CPP is cost rationalisation and lower dependency on Wapda’s power supply. The company is contemplating saving the energy cost by up to 30pc, which would positively reflect on the company’s financial performance and profitability.

In the third week of October 2021, Bestway Cement Ltd (BCL) said it had decided to set up a brownfield cement plant with a capacity of 7,200 tonnes clinker per day at its Hattar Site, District Haripur, Khyber Pakhtunkhawa, along with a nine-megawatt Waste Heat Recovery Plant.

BCL had entered into an EPC agreement with Sinoma International Engineering Company Ltd.

BCL had also decided to set up a 6.4MW off-grid solar power plant at the same site for which an agreement has been entered into with Reon Energy.

DG Khan Cement Company Ltd (DGKCCL) on Sept 10, 2021 said that the company had successfully completed the second phase of installation and commissioning of a 30MW captive coal-fired plant with air-cooled condenser technology at Hub Site, District Lasbela, Balochistan.

The plant is based on a high temperature and pressure reheat thermal system which would generally improve the overall efficiency of the captive power plant. With the completion of this phase, the captive power generation of this project had reached 40MW.

Maple Leaf Cement Factory Company (MLCFC) in August 2021 said the company had signed a contract with plant supplier zero carbon for a 5MW solar plant at the existing plant site in Iskandarabad Mianwali. The Rs450m project is expected to start generation this month.

Minister Seeks Timeline For Setting Up New Cement Plants

Pakistan: Provincial Minister for Industries and Commerce Mian Aslam Iqbal Monday asked the companies obtaining the No Objections Certificate (NOC) to give a timeline for setting up a new cement plant.
He was discussing the matter with representatives of companies obtaining the NOC for setting up new cement plants at the Civil Secretariat on Monday.

They discussed in details the progress regarding the timeline for setting up of new cement factories after the issuance of the NOC.

Some of the companies apprised the minister the reasons for the delay in establishment of new plants. The minister said that the company was bound to start work on establishing cement plant within six months after obtaining the NOC. He said that the provincial government had issued 10 NOCs for setting up of new cement factories to promote the construction sector and increase employment opportunities.

He said more NOCs would be issued after the approval by the cabinet.

The minister said that never in the history of the country had so many NOCs been issued in such a short span of time.

Mian Aslam Iqbal said that with the setting up of new cement factories, billions of rupees would be invested in Punjab. It is great that new industries were being set up in the province due to the government’s pro-industry policies.

Among the representative who called on the minister included Brig (retd) Syed Kausar Hussain of Bestway Cement, Asim Khawas Khan of Pioneer Cement, Syed Ahsanuddin of Fatima Cement, Muhammad Tariq of Fauji Cement Limited, Muhammad Ashraf of Maple Leaf, Khurram Shahzad of Kohat Cement, Annan Khan of DG Khan Cement and others.

Secretary Industry and Commerce Dr Wasif Khurshid, Additional Secretary Commerce and officers were also present.

Pakistan cement production rises 27% in 12MFY21

International news agency CEMNET reported, The overall output of the Large-Scale Manufacturing Industries Index (LSMI) in Pakistan increased by 14.9 per cent for July 2020-June 2021 compared to July 2019-June 2020, including local cement production, FBS estimated. Industry attributes the increase in production on the back of a boost in local demand by housing schemes.

During the last fiscal year of July 2020-June 2021, Pakistan’s cement production increased by 27.3 per cent, YoY to 49.803Mt compared to 39.121Mt in the preceding fiscal year. The upward trend in cement output was also noted in June 2021 alone, when it rose by 32.4 per cent to 4.666Mt versus 3.523Mt in the same month last year.